To start 3D printing or Laser Cutting, you'll need to create an account here. Once done, you'll be able to upload your files and get live quotes of yours parts
Already have an account? Log In
Unfortunately, many people imagine an FDM 3D printer and low-quality plastic models when they hear ‘’3D printing’’. But this technology has come a long way in a short amount of time. Nowadays, there are whole factories providing you with Additive Manufacturing at the highest standards and quality, capable of mass producing goods. How is industrial 3D printing different from FDM? Let’s find out!
Fused Deposition Modeling was developed in the 80s and brought a new revolution to rapid prototyping. At first it wasn’t very cost-effective, however, it was fast. Now everyone can get a desktop 3D printer and produce simple models in their own house.
FDM 3D printers use plastic filament. The filament comes in a thin thread. It is pushed into a nozzle where it’s heated up, becoming flexible. The nozzle extrudes the filament out in the shape of your model, layer by layer. FDM printers are capable of pretty thin layers, however, they will also be visible.
Metal 3D printing is pretty powerful and leaders of their industry such as Airbus already utilize this production method to manufacture their fully functional parts. Industrial 3D printers work like plastic ones. A layer of metal powder is spread on the printing bed, then a laser or binding agent is applied locally to solidify the material.
The laser is used for SLM and DMLS technologies, the difference is that in the DMLS process the material is sintered whereas SLM laser fully melts the powder. Binder Jetting, on the other hand, uses a binding agent to fuse the powder.
Additive manufacturing is now offering the possibility to create parts for demanding sectors using advanced materials such as extremely resistant and rigid materials, or professional flexible plastics: we call them high performance materials. It is also a way to implement more sustainable manufacturing using bio-based materials, with a series of Nylon PA11 materials. BASF and Sculpteo are combining their strengths to offer you these high-performance materials and help you go even further in your projects.
You can try out some interesting materials such as Ultrasint® PA11 ESD and its electrostatic discharging properties, Ultrasint® PA11 CF reinforced with carbon fibers for more rigidity, Ultrasint® PA11 & MJF PA11 bio-based powders with great resistant properties, Ultrasint® PA6 FR a flame-resistant material, Ultrasint® PA6 MF mineral filled for more resistance, Ultrasint® TPU88A & TPU01 for resistance and flexibility.
Last, but not least, we came to talk about resin Additive Manufacturing. It all started with SLA technology, where a thin layer of liquid resin is spread, and then cured in a shape of the model. The solidified part is lifted then from the liquid resin and the process repeats itself.
But resin 3D printing has been evolving and new, more efficient technologies were developed. One of them is DLS, an innovative method by the world’s leader in resin Additive Manufacturing, Carbon. Their technology is based on continuous 3D printing, unlike SLA where the process has to be stopped to refill the resin tank with each layer. Thanks to that, the parts are produced faster and at the same time, they are stronger.
Real Additive Manufacturing is for anyone who’s production requirements are strength, good quality, and great mechanical properties. From flexible materials to heat-resistant, there are plenty of choices, and one will surely suit your manufacturing needs.
If this topic is interesting for you, check out the 25 best industrial 3D printers. It might also happen that you don’t want to spend hundreds of thousands of dollars on 3D printers, you should consider using an online 3D printing service. All the industrial Additive Manufacturing technologies we just talked about are available to you. Get an instant quote by uploading your file or contact our 3D printing experts to answer any of your questions.
Get the latest 3D printing news delivered right to your inbox
Subscribe to our weekly newsletter to hear about the latest 3D printing technologies, applications, materials, and software.